ENGINEERING FACULTY / MECHANICAL ENGINEERING / MAK4064 - SPECIAL MANUFACTURING METHODS

Contents Of The Courses in a weekly Period

Week 
Subjects 
Sources 
1Introduction to Special Manufacturing Methods (Limitations of classical machining methods, development of special manufacturing technologies, classification and their place in the industry.) 
2Fundamentals of Electrically Based Methods (Principle of electroerosion process (EDM), material removal mechanism, dielectric flow, electrode wear.) 
3Wire EDM (WEDM) Method (Wire cutting technique, precision, surface quality, effect of processing parameters and industrial applications.) 
4Electrochemical Machining (ECM) (Electrolytic principle, anode-cathode reactions, tool geometry, surface quality and advantages.) 
5Chemical and Photochemical Processing (Chemical etching (CHM) and photochemical techniques, masks, chemical agents, micro-scale applications.) 
6Thermal Energy Based Methods – Laser Processing (Cutting, drilling and surface treatments with laser beam; laser-material interaction and heat effect zone (HAZ).) 
7Electron Beam, Plasma and Waterjet Machining (Principles, parameter selection and industrial examples of EBM, plasma and waterjet based cutting techniques.) 
8Electron Beam, Plasma and Waterjet Machining (Principles, parameter selection and industrial examples of EBM, plasma and waterjet based cutting techniques.) 
9Introduction to Additive (Layered) Manufacturing Methods (Basic principles of additive manufacturing, classification (powder, wire, liquid-based methods).) 
10Powder and Laser Based Additive Manufacturing (Working principles of methods such as SLM, SLS, EBM, material selection, application examples.) 
11Polymer and Metal Based Additive Manufacturing (FDM/FFF, binder jetting and direct energy deposition methods, typical errors, tolerance control.) 
12Ultrasonic and Friction Based Methods (Principles, advantages and limitations of ultrasonic machining and friction stir welding (FSW) methods.) 
13Method Selection and Comparison in Special Manufacturing Methods (Performance comparison of different methods (surface quality, energy efficiency, cost, production speed).) 
14Current Applications and Project Presentations (Examples from the aviation, automotive, biomedical sectors; student presentations or report discussions on the selected specific manufacturing method.)